Design Services: Case Study 1: Trucking Power Outlet Housing
From idea...

Yep, that's Play Dough.  

The customer hand-formed the rough shape of the product he wanted, and we took it from there.

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... to mold design...

We worked around the components that had to fit in the production part.  

A design mold was fabricated from acrylic in-house.

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... to first mold...

The female mold was created from the acrylic mold, then the final male forming mold was cast from this.

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... to finished product.

The final part, thermoformed from black ABS, trimmed, with secondary cutouts, mounting holes and reinforcements.

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